Projects / Western Hills Sewer Main Rehabilitation

Western Hills Sewer Main Rehabilitation

Overview
Current status
Background
All Updates

On behalf of Hutt City Council and Upper Hutt City Council, we are working on a project to rehabilitate the wastewater pipeline on State Highway 2 crossing north of Melling to strengthen the resilience of the network.

Start Date
28/03/2024
Contact:

If you have any questions about this work, please contact:

Wellington Water, 04 912 4400

Latest Updates

25 February 2025 Critical rehabilitation to begin on the Western Hills Sewer Main in mid-April

Critical rehabilitation work will soon begin on the Western Hills Sewer Main - a key wastewater pipeline running beneath State Highway 2 (SH2) in Lower Hutt.

13 November 2024

Planning is underway to prepare for the works to commence in the second quarter of 2025.

20 September 2024

The project team are making great progress with the design phase.

Critical works to rehabilitate a section of a wastewater pipeline running underneath SH2 north of Melling, between Block Road and Pomare Road. 

Work is expected to start on the 12 April 2025, aligning with the Easter school holidays, when traffic volumes are generally lower, to minimise impacts on road users. The works will be carried out 24/7 and are anticipated to take two weeks. During this time, daily updates will be provided on Wellington Water’s website and social media platforms.

At this stage, it is likely that one lane will be closed and speed limits will be reduced for the safety of both motorists and contractors. While efforts have been made to minimise disruptions, significant delays are anticipated at peak times. Alternative routes will be advised where possible.

The Western Hills Main Sewer Rehabilitation Project aims to line a section of a wastewater pipeline on State Highway 2 (SH2) that is in poor condition and critical to the Hutt Valley wastewater system. The project area is located between Block Road and Pomare Road near Melling Link Bridge. 
 
Due to the location of the pipeline, there are significant traffic impacts once the works are carried out. This work is critical to prevent the pipeline from failing which could lead to untreated wastewater being discharged into the environment and multiple lane closures for replacement works.

 

Construction work is expected during the Easter school holiday from 12 – 26 April 2025. All works are weather dependent. Crews will be onsite 24/7 for approximately two weeks. Speed limits will be in place and one northbound lane is anticipated to be closed.  

Frequently Asked Questions

What’s the scope for this project?

At this stage, the scope of this project is for the urgent renewal of a 590m wastewater pipeline which is jointly owned by Hutt City Council and Upper Hutt City Council that is in poor condition. 
 
This is the main pipeline serving approximately 50,000 people including Western Hills in Lower Hutt and Upper Hutt. 

  • Primary objective: Providing reliable services to customers. 
  • Secondary goal: Minimising public health risks associated with wastewater and stormwater.

What will the impact be if the pipe critically fails?

There are no indications of imminent failure with the pipe and we’re regularly monitoring its condition.  

  • In the short term, we have a contingency plan in place to ensure we’re keeping the disruptions to a minimum if a pipe failure occurs prior to the repair. 
  • And in the longer term, we have a preferred option to rehabilitate the pipeline that will minimise transportation disruption on SH2.


If a pipe failure occurs before the repair, there may be some environmental and transportational impacts depending on the failure and the effectiveness of our operational response.

We’ll be working closely with Hutt City Council, Upper Hutt City Council, Greater Wellington Regional Council and NZTA to determine the best approach. We will communicate with the public to ensure they are aware of the approach, timelines, and any impacts of the work. 

What's the timeframe for getting this renewal project completed?

Works will commence on 12 April 2025 with crews operating 24/7 to get this work completed. We expect the works to be completed within two weeks, weather dependent.

What's the traffic impact of this project?

As the wastewater pipeline is underneath State Highway 2 (crossing north of Melling), critical works to line a section of this pipeline will cause significant traffic disruptions, especially during peak times. 

To ensure the safety of our workers and road users, traffic management will be in place. 

  • The works are expected to take place 24/7 for about two weeks from 12 April, depending on weather conditions.

  • Traffic management will be between Melling Link and Kennedy Good Bridge.

  • One northbound lane will be closed and speed limits will be reduced.

  • To balance the traffic impacts on all lanes and local roads, one southbound lane will be converted into a northbound lane - there will be two northbound lanes towards Lower Hutt/Upper Hutt and one southbound towards Wellington City.

More details on the traffic management will be available soon. Please be patient with us and plan ahead during this time.

 

Why will there only be one southbound lane during the project?

This traffic management plan best balances the impacts on southbound and northbound traffic, as well as local roads in the area.

The decision to convert one of the two southbound lanes into a northbound lane is based on the following factors:  

  • The morning peak traffic is more spread out whereas northbound traffic in the evening is more concentrated, creating a much narrower peak.  

  • There are more easily accessible alternative routes for the southbound travelling public, including Eastern Hutt Road, SH58 via Haywards and local Hutt roads, which alleviates the pressure on southbound lanes. 

  • The layout and spacing of the intersections mean it’s more challenging managing northbound traffic queues, which is why an additional lane is needed. 

Why is the traffic layout now switched in the morning and evening?

This is an option we’ve looked into. However, due to significant health and safety risks with switching the layout twice a day for two weeks for workers, traffic controllers, and the travelling public, we decided to keep the traffic management layout consistent over the duration of the project

Even at times in the day when traffic volumes are lower, switching between traffic layouts would be disruptive as this could take between an hour to an hour and a half. There’s also a significant cost to switching the traffic layout over the duration of the works.

We opted for a layout to have two northbound lanes towards Lower Hutt/Upper Hutt and one southbound lane towards Wellington City open because this best balances the impacts on both lanes as well as local roads in the area. Southbound traffic is more spread out in the morning and easier to manage. There are also more easily accessible alternative routes for the southbound travelling public which will alleviate the pressure on southbound lanes.

Does this point to a bigger problem with the wastewater network?

This finding further highlights the ageing infrastructure in the Wellington region and the importance of our existing programme of work for condition assessment our council owners fund us to do which support the prioritisation of pipe repairs and renewals throughout the region.

In this case, the condition assessment has identified that the pipe is in worse condition than anticipated, so has enabled repairs to be developed prior to the assets failing.

All Updates

25 February 2025 Critical rehabilitation to begin on the Western Hills Sewer Main in mid-April

Critical rehabilitation work will soon begin on the Western Hills Sewer Main - a key wastewater pipeline running beneath State Highway 2 (SH2) in Lower Hutt. 

Work is expected to start on the 12 April 2025, aligning with the Easter school holidays, when traffic volumes are generally lower, to minimise impacts on road users. The works will be carried out 24/7 and are anticipated to take two weeks. During this time, daily updates will be provided on Wellington Water’s website and social media platforms.

At this stage, it is likely that one lane will be closed and speed limits will be reduced for the safety of both motorists and contractors. While efforts have been made to minimise disruptions, significant delays are anticipated at peak times. Alternative routes will be advised where possible.

We appreciate that roadworks can be frustrating and disruptive. We ask the public to please be patient with us while we complete this crucial work and to plan ahead and allow extra time for travel during this time. Once the traffic management plan has been finalised, we'll provide details on the impact and the areas most impacts on SH2. 

13 November 2024

Planning is underway to prepare for the works to commence in the second quarter of 2025. We're also working hard to ensure the potential impacts on SH2 are minimal. 

The condition of the two upstream lengths of pipe has been confirmed as poor (condition grade 4). Corrosion is significant so they will be included in the works. The completed options report has confirmed CIPP as the option. Tenders were issued for the works last week and closed on 8 November.

20 September 2024

The project team are making great progress with the design phase.

We’ve identified CIPP (Cast-in-place pipe) pipelining to be the most viable option to remediate the wastewater pipeline. Our contractors are now working through finalising the concept design and developing a budget estimate. We have a live operational contingency plan in place

We’ll keep you updated as this work progresses.